Aode Machinery (Changzhou) Co., Ltd. is a professional manufacturer and supplier of advanced temperature control equipment, including mold temperature machines, mold thermostats, hot and cold temperature control units, oil heaters, water temperature machines, chillers, and more. Our products are designed to provide precise temperature regulation for a wide range of industrial applications, with water temperature ranges from 35°C to 180°C and oil temperatures ranging from 45°C to 350°C. We also offer high-temperature mold temperature machines, rapid cooling systems, steam injection units, and die-casting temperature control solutions.
Our high-gloss steam injection molding technology uses high-temperature steam to heat the mold to a specific temperature before injection, ensuring uniform heating and eliminating surface defects such as sink marks, weld lines, and silver streaks. After the injection process, cold water is used to rapidly cool the mold, reducing cycle time while maintaining excellent surface finish. This method not only enhances product quality but also eliminates the need for post-molding painting, saving time and cost.
Key advantages of our high-gloss steam injection molding process include:
1. Elimination of surface imperfections like sink marks, weld lines, and silver streaks.
2. Prevention of surface shrinkage in plastic parts.
3. Achieving mirror-like surface finishes on molded products.
4. Reducing or eliminating the need for secondary painting processes.
5. Improving injection fluidity in thin-wall molding and significantly reducing cycle times in thick-wall applications.
The system features a 7-inch full-color LCD display with a touch interface, offering intuitive operation and real-time monitoring of mold temperature. It includes a closed-loop control system that ensures accurate temperature feedback and stable performance. The unit is equipped with multiple safety alarms for steam, water, and air pressure, and it synchronizes with the injection molding machine to optimize the entire process.
This technology is widely applied in industries such as LCD TVs, computer monitors, automotive components, lighting, and optical instruments. Compared to traditional methods, our high-light mold temperature machine offers significant energy savings—up to 1160 kWh per day for a 600-ton injection molding machine—and reduces water consumption by 12 tons daily. These benefits make it a highly efficient and cost-effective solution for manufacturers looking to improve productivity and product quality.
In addition to its energy efficiency, the system supports various injection molding machine sizes, making it adaptable for different production needs. Its innovative design eliminates the need for boiler equipment, using instead a combination of hot water and chilled water systems with recovery mechanisms. This not only improves operational efficiency but also enhances environmental sustainability.
Overall, Aode Machinery’s high-gloss steam injection technology represents a breakthrough in injection molding, delivering superior surface finish, reduced cycle times, and long-term cost savings. Whether you're producing consumer electronics, automotive parts, or medical devices, our solutions are designed to meet the highest standards of quality and performance.
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