Safety use of grass processing machinery

1. Silage Cutting Machine

(1) Usage: The silage cutting machine allows users to adjust the gap between the moving and fixed blades based on the material's length and thickness. This adjustment is crucial for optimal performance and efficiency. During operation, the moving blade passes through the fixed blade’s clearance at a high speed, ensuring fast and effective cutting. For thicker materials like corn stalks, the gap should be set between 1 to 2 cm. For finer materials such as cereal straw, the gap should be narrower, around 0.2 to 0.6 cm. Before starting, the machine should be run idle for a few minutes to check for proper function and correct rotation direction. Once everything is confirmed to be working properly, the machine can be used for regular operations.

(2) Safety Precautions: Ensure the work area is spacious and free from obstacles. The power source should be within close proximity to avoid long extension cords. Operators must not touch the machine while it is running or remove the safety cover. Always check that the clutch and joystick are correctly operated—pulling them in and out smoothly. If any blockage occurs, immediately push the joystick outward to clear the material and turn off the power before troubleshooting. It is important to continuously inspect the incoming material for hard objects like stones, metal pieces, or bricks, as these can cause serious damage to the machine.

2. Forage and Straw Kneading Machine

This machine is designed to process various types of plant stalks, such as corn stalks and bean stalks, into soft, crumbly feed suitable for livestock like cattle and sheep. The resulting feed is uniform, silky, and easy for animals to consume. It effectively turns rough forage into a more digestible form, improving feeding efficiency.

(1) Operating Instructions: Before starting, let the machine run idle for 2 to 3 minutes to ensure there are no foreign objects caught in the mechanism or unusual noises. Only after confirming smooth operation should the machine be used for production. Operators should stand on both sides of the material inlet and never insert their arms into the feeding area. Material should be added evenly to prevent clogging or jamming. Avoid using tools like sticks or metal rods to push the material, as this can damage the internal components.

(2) Safety Measures: In case of malfunction, immediately cut off the power supply and identify the issue before restarting. If the feeding mechanism becomes uneven, the machine may rotate the tooth chuck. If the belt is reversed, manually clear the jammed material. Never restart the machine until the feeding area is completely clear. A protective net should be installed between the gears and belts to protect operators. Before each shift, check the power cable for damage or wear to ensure operator safety.

Maintenance is essential for long-term performance. After approximately 30 hours of use, lubricate all drive bearings with grease. After 300 hours of operation, remove and clean the bearings, then reapply fresh lubricant. Check and tighten all screws and nuts. Inspect the belt for wear and replace it if necessary to prevent breakage and potential injury.

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