Chinese medicine decocting and packaging machine operation
(1) Preparation and inspection before operation:
1. Each soup pot and filling line must be thoroughly cleaned without any debris or dirt. (See the cleaning method later)
2, the packaging tape has been installed, accurately introduced the packaging machine head (see the loading method)
3. Each main valve and spare valve should be in the closed position during decoction.
(2) Operating procedures
1. Charge:
(1) Inject a proper amount of water into the glass cylinder according to a certain ratio.
(2) Put the Chinese herbal medicine to be fried into a linen bag, and then put the loaded cloth into a stainless steel filter. After the Zui, put the finished oil into the oil net and put it into the glass tube of the soup. (Do soaking and stirring properly).
(3) Turn the bag opening to the outside of the glass tube and cover the glass cover.
2, decocting:
(1) Turn on the main power switch, the main power indicator light is on, and the red indicator is displayed.
(2) For the soup that needs to be decocted, click on the “heating†button of the soup, and immediately have a “flute†sound prompt. At the same time, the heating indicator (red) is on, the "Wuhuo" indicator (yellow) is flashing, and the pot heating indicator (red) is on. The soup is in full power heating. At this time, the “heating time†display can be reset by using the up and down buttons. The last "Wuhuo" heating time setting value is displayed and displayed in the countdown.
(3) When the countdown of the "Wuhuo" heating time is zero, there is a "flute" sound prompt, and the heating method of the soup medicine is automatically converted from "wuhuo" to "smart". At this point, the heating indicator (green) continues to light. The “Shot†indicator (green) flashes, the pot heating indicator (red) flashes, and the soup pot is in a half-powered state. At this time, the "heating time" display shows the set value of the heating time after the "single fire". And countdown display. At this time, you can also use the up and down keys to modify the heating time of the “single fireâ€.
(4) When the “Shot†heating time countdown display is zero, there is a “flute†sound prompt, the pot heating indicator (red) is off, and the “heating time†display has a ([]) symbol display, and the heating stops.
(5) At this time, the red light of the heating indicator is still on, press the “heat†button, the indicator light is off, and the decocting is over.
3, packaging
(1) Press the “Heat Seal†button, the heat-closing indicator (red) lights up, and each display first displays the initial setting value. Then, after the infinitive 3-5 seconds, the actual value is displayed, and the upper and lower heat sealing rollers start to warm up, that is, enter the working state.
(2) The "mode" selection button can be used to re-edit the relevant items.
The order of the selected items is: working state package quantity lower roll heat sealing temperature upper roll heat sealing temperature working state.
The number of packages can be set from 0 to 100 bags.
The upper (lower) roll heat sealing temperature setting range is 10-199 ° C, generally set to 130-160 ° C.
The setting range of the injection amount is 100-900ml, which is generally set to 400ml.
Trimming method: Select the relevant setting item and use the up and down keys to change the setting value.
(3) When the actual temperature of the upper and lower heat sealing rolls reaches the set temperature value and the “preparation†indicator light (green) is on, the packaging operation can be officially started.
(4) Open the main valve: Press the “Auto†button, “Inject†button and “Start†button respectively, the corresponding indicator light of each button will be on, the liquid medicine packaging will start, and the “Package Quantity†display will display the number of packages. Fixed value, automatic shutdown.
(5) Packaging essentials:
A. When the decocting is over, before the packaging starts, although the medicinal herbs have stopped heating, the liquid is still boiling. At this time, the glass cover of the glass tube needs to be opened, and the temperature is lowered by itself, and the filter rod of the medicinal liquid squeezer is used. Through the mesh hole, the filter frame is placed on the upper end of the glass tube to form a liquid medicine to be dripped automatically, and the handle plate pressed by the liquid medicine is squeezed, and the medicine bag can be squeezed out as soon as possible.
B. Before the packaging starts, first open the main valve. You must wait patiently for filling the pipeline to fill the liquid. When there is no air bubble in the pipeline, you can start packing.
C. Description of the number of packages starting at zero:
After the package quantity is set, the value displayed on the “Package Quantity†display is the number of bags actually packed. In order to accurately reflect the number of valid bags, the device is treated as follows: when the package injection starts, *cutting The medicine bag (that is, the last remaining bag that was cut under the machine head last cut) is not counted, it is displayed as "0" on the display, and the second time the medicine bag is cut into the * bag of the package, The display shows “1†and starts counting.
D. After the package quantity is set, in the automatic state, when the actual package quantity is consistent with the set quantity, the package injection is automatically stopped. If refilling the package, you must first “clear†or re-set the package quantity after cleaning, otherwise the machine will not rotate.
E. After the packaging of a soup and cockroach is completed, the glass filter and the filling pipe should be thoroughly cleaned (see the cleaning method).
(6) For equipment that does not need to be packaged for a long time, the “Heat Seal†button should be turned off, the indicator light is off, and the packaging status is ended.
(3) Loading method:
1. Open the left and right upper door of the box and install the two rolls of packaging tape on the left and right mandrel rods. (The left tape is mounted counterclockwise and the right tape is mounted in a clockwise direction.) (See Figure 1)
2. Install the pressure spring and adjust the pressure of the spring with the retaining ring and tighten.
3. Introduce the left and right packing belts into the position between the upper roller shafts in the direction shown.
4. Start the “main power switchâ€, activate the “heat seal†button, press the “start†button, and the roller shaft will rotate to feed the package.
5. When the actual temperature of the upper (lower) heat sealing key reaches the set temperature value and is stable, if only the "start" key is pressed and the "injection" key is not activated, the degree of adhesion of the packaging tape can be checked.
(4) Cleaning method:
1. After the packaging of the decoction of decoction, the glass tube, the bottom of the pan, the filter net and the filling pipe must be cleaned.
2. The filter should be cleaned in a pool other than the equipment.
3. It is forbidden to use iron shavings or hair removal brush tools for the cleaning of glass cylinders and pot bottoms. Open the main valve backup valve and the wash water can be quickly released from the backup valve.
4. Cleaning the filling pipeline, using the “cleaning†button, pour clean water into the glass cylinder, open the main valve and repeatedly open the “cleaning†button to discharge the water from the injection tube, and the filling pipeline is fully cleaned.
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